《企業家日報》：創新，是我前進的不竭動力--記中國兵器工業集團公司級關鍵技能帶頭人、東北工業集團奧威公司車工、高級技師吳宏立 |
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“集團(tuan)公司級關鍵技(ji)能(neng)(neng)(neng)帶頭人(ren)、全國(guo)勞動模(mo)范，全國(guo)技(ji)術(shu)能(neng)(neng)(neng)手(shou)、吉(ji)(ji)(ji)林(lin)省技(ji)術(shu)能(neng)(neng)(neng)手(shou)、中央企業(ye)技(ji)術(shu)能(neng)(neng)(neng)手(shou)、首屆吉(ji)(ji)(ji)林(lin)工(gong)匠(jiang)”……數不(bu)清的(de)獎(jiang)項和榮(rong)譽的(de)背后(hou)，是他37年(nian)如一日的(de)拼搏與創新(xin)。他是吳宏立，中國(guo)兵器工(gong)業(ye)集團(tuan)東(dong)北工(gong)業(ye)集團(tuan)吉(ji)(ji)(ji)林(lin)東(dong)光奧(ao)威汽車(che)制動系統有限公司車(che)工(gong)、高級技(ji)師。 今年(nian)8月底，吉林省(sheng)總工(gong)會(hui)命名了20個(ge)“吉林省(sheng)示范性勞(lao)模和工(gong)匠人才(cai)創新工(gong)作室”，吳宏立創新工(gong)作室榜上(shang)有名。 刻苦學習提技能 吳(wu)宏立參加(jia)工(gong)(gong)(gong)作(zuo)37年(nian)來，一直在一線工(gong)(gong)(gong)作(zuo)，他吃苦(ku)耐勞、勤奮(fen)好學、刻(ke)苦(ku)鉆研技(ji)(ji)術(shu)，自學了車(che)(che)工(gong)(gong)(gong)工(gong)(gong)(gong)藝(yi)學、機械(xie)制圖(tu)、機械(xie)基(ji)礎、金(jin)屬材(cai)料、數控技(ji)(ji)術(shu)、CAD、CATIA軟件設計等相關知識，掌握(wo)了過硬的(de)(de)操作(zuo)技(ji)(ji)能，曾以扎實的(de)(de)理論(lun)知識和實踐經驗，以精湛(zhan)的(de)(de)技(ji)(ji)藝(yi)取(qu)(qu)(qu)得(de)吉(ji)林省車(che)(che)工(gong)(gong)(gong)競賽(sai)第(di)二名(ming)，全國(guo)職(zhi)(zhi)(zhi)工(gong)(gong)(gong)職(zhi)(zhi)(zhi)業(ye)技(ji)(ji)能大(da)賽(sai)車(che)(che)工(gong)(gong)(gong)決賽(sai)取(qu)(qu)(qu)得(de)第(di)六(liu)(liu)名(ming)，中央(yang)企業(ye)職(zhi)(zhi)(zhi)工(gong)(gong)(gong)職(zhi)(zhi)(zhi)業(ye)技(ji)(ji)能大(da)賽(sai)車(che)(che)工(gong)(gong)(gong)決賽(sai)取(qu)(qu)(qu)得(de)第(di)八(ba)名(ming)，獲得(de)銀牌，第(di)二屆全國(guo)職(zhi)(zhi)(zhi)工(gong)(gong)(gong)職(zhi)(zhi)(zhi)業(ye)技(ji)(ji)能大(da)賽(sai)車(che)(che)工(gong)(gong)(gong)決賽(sai)取(qu)(qu)(qu)得(de)第(di)十六(liu)(liu)名(ming)的(de)(de)好成績。 為更(geng)好(hao)地發(fa)揮技(ji)能(neng)創(chuang)(chuang)(chuang)(chuang)新(xin)(xin)引領作用，吳宏立考入長春理工大學(xue)機電一體化(hua)專(zhuan)(zhuan)業進(jin)行深造(zao)(zao)，利(li)(li)用所學(xue)到(dao)的知(zhi)識與(yu)實踐相結(jie)合(he)(he)，對生產中存(cun)在(zai)的工藝(yi)難點熱點問題大膽的進(jin)行研究，不斷(duan)的技(ji)術(shu)革(ge)新(xin)(xin)創(chuang)(chuang)(chuang)(chuang)新(xin)(xin)取得優異成績。截(jie)至目(mu)前，累(lei)積完(wan)成重點技(ji)術(shu)創(chuang)(chuang)(chuang)(chuang)新(xin)(xin)、工藝(yi)改進(jin)、技(ji)能(neng)攻關(guan)項(xiang)(xiang)(xiang)目(mu)70余(yu)項(xiang)(xiang)(xiang)，創(chuang)(chuang)(chuang)(chuang)造(zao)(zao)經濟效益2300多萬(wan)元(yuan)，他獨自發(fa)明設計的工裝夾具(ju)獲得發(fa)明專(zhuan)(zhuan)利(li)(li)1項(xiang)(xiang)(xiang)，實用新(xin)(xin)型(xing)專(zhuan)(zhuan)利(li)(li)5項(xiang)(xiang)(xiang)，發(fa)表(biao)論文一篇(pian)，獲得省(sheng)市QC小組優秀(xiu)獎(jiang)3項(xiang)(xiang)(xiang)，集團公(gong)司(si)技(ji)能(neng)創(chuang)(chuang)(chuang)(chuang)新(xin)(xin)競賽優秀(xiu)獎(jiang)一項(xiang)(xiang)(xiang)、二等獎(jiang)一項(xiang)(xiang)(xiang)。他主持的國家級技(ji)能(neng)大師工作室(shi)完(wan)成技(ji)術(shu)攻關(guan)73項(xiang)(xiang)(xiang)，創(chuang)(chuang)(chuang)(chuang)效1055萬(wan)余(yu)元(yuan)，獲專(zhuan)(zhuan)利(li)(li)授權(quan)20項(xiang)(xiang)(xiang)，省(sheng)部級QC成果11項(xiang)(xiang)(xiang)，提出合(he)(he)理化(hua)建議260余(yu)條。 潛心鉆研克難關 目前，國(guo)內(nei)外珩(heng)磨頭大(da)都(dou)是利(li)用(yong)皮圈(quan)或(huo)彈簧(huang)套在油(you)石座凹(ao)槽(cao)內(nei)的(de)，利(li)用(yong)彈性力驅使膨(peng)(peng)脹的(de)油(you)石回縮(suo)。操作工(gong)在利(li)用(yong)該珩(heng)磨頭加工(gong)主缸孔(kong)時(shi)經常出(chu)現問(wen)題(ti)，內(nei)孔(kong)珩(heng)磨后(hou)油(you)石不(bu)回縮(suo)，取下(xia)工(gong)件時(shi)內(nei)孔(kong)留下(xia)油(you)石劃痕或(huo)拉(la)傷(shang)孔(kong)壁，每(mei)年(nian)都(dou)出(chu)現不(bu)同程度的(de)廢(fei)品(pin)損失，這些難(nan)(nan)題(ti)困擾企業多年(nian)。吳(wu)宏立知難(nan)(nan)而上，對珩(heng)磨工(gong)藝難(nan)(nan)點(dian)進行攻關。他利(li)用(yong)CATIA設計軟件獨(du)自(zi)發(fa)明設計了鋸(ju)齒(chi)滑(hua)動(dong)式(shi)自(zi)動(dong)伸縮(suo)珩(heng)磨頭，這種(zhong)珩(heng)磨頭是利(li)用(yong)齒(chi)形結構(gou)嚙合滑(hua)動(dong)，膨(peng)(peng)脹回縮(suo)靈敏(min)度高(gao)，解決企業、行業珩(heng)磨加工(gong)難(nan)(nan)題(ti)，為企業每(mei)年(nian)因(yin)質量問(wen)題(ti)減少索(suo)賠(pei)10萬余(yu)元，該珩(heng)磨頭獲專利(li)授權，屬于國(guo)內(nei)外首創，填補空白。 他(ta)所在分廠的(de)每(mei)條生產(chan)線都是利用(yong)(yong)兩(liang)臺(tai)(tai)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)中心使(shi)用(yong)(yong)普(pu)通(tong)夾(jia)具(ju)(ju)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)主缸體，由(you)于夾(jia)具(ju)(ju)在性(xing)能(neng)方面(mian)(mian)無法實(shi)(shi)現(xian)工(gong)(gong)(gong)(gong)(gong)件翻轉(zhuan)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)另一面(mian)(mian)，需要(yao)多次裝夾(jia)才能(neng)完成，影(ying)響(xiang)產(chan)品質量(liang)，生產(chan)效(xiao)率低，操作(zuo)工(gong)(gong)(gong)(gong)(gong)勞動(dong)強度(du)大，他(ta)所在的(de)企(qi)業計劃對(dui)這些設備改造(zao)(zao)升級，但(dan)因設備較多，投(tou)資(zi)較大，一直沒(mei)有實(shi)(shi)施(shi)。2014年，面(mian)(mian)對(dui)這種普(pu)通(tong)夾(jia)具(ju)(ju)、落(luo)后工(gong)(gong)(gong)(gong)(gong)藝，吳(wu)宏立(li)充滿著(zhu)一種強烈的(de)欲望，一定要(yao)改變現(xian)狀。他(ta)絞盡腦汁在電腦軟(ruan)件上勾畫著(zhu)，不知經歷(li)了多少個不眠之夜，成功(gong)的(de)設計出多工(gong)(gong)(gong)(gong)(gong)位翻轉(zhuan)夾(jia)具(ju)(ju)，填補國(guo)內外空(kong)白(bai)，獲(huo)發(fa)明專利授權。2018年，吳(wu)宏立(li)深入(ru)調(diao)研(yan)，尋(xun)求翻轉(zhuan)夾(jia)具(ju)(ju)制(zhi)造(zao)(zao)，國(guo)內多家液壓缸制(zhi)造(zao)(zao)商均表示難度(du)大，無法實(shi)(shi)現(xian)。他(ta)與當地一家機械制(zhi)造(zao)(zao)公司(si)開展合作(zuo)，在技術方面(mian)(mian)給予支(zhi)持，工(gong)(gong)(gong)(gong)(gong)藝方面(mian)(mian)進行指導，制(zhi)造(zao)(zao)出翻轉(zhuan)夾(jia)具(ju)(ju)，實(shi)(shi)現(xian)專利轉(zhuan)化，可通(tong)過程序M指令控制(zhi)，實(shi)(shi)現(xian)工(gong)(gong)(gong)(gong)(gong)件在夾(jia)具(ju)(ju)中自(zi)動(dong)翻轉(zhuan)，完成多道(dao)工(gong)(gong)(gong)(gong)(gong)序加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)，解決困擾企(qi)業二十余年工(gong)(gong)(gong)(gong)(gong)藝落(luo)后難題，達到(dao)世界(jie)先進水平，現(xian)已推廣應用(yong)(yong)。兩(liang)臺(tai)(tai)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)中心工(gong)(gong)(gong)(gong)(gong)序合并到(dao)一臺(tai)(tai)上加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)，優化工(gong)(gong)(gong)(gong)(gong)藝，節省(sheng)一臺(tai)(tai)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)中心，每(mei)件加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)時(shi)間(jian)由(you)原來(lai)的(de)2m43s 縮短(duan)到(dao)2m13s，創造(zao)(zao)經濟效(xiao)益72萬元(yuan)。 技能創新結碩果 企業投產的(de)柱塞式(shi)主缸(gang)體，是國內(nei)新型助力(li)器(qi)主缸(gang)。該產品結構(gou)復雜，精度要求(qiu)較高(gao)，在數控(kong)車床上加工一年有余(yu)，生(sheng)產效(xiao)率依(yi)然(ran)很低(di)，每班只(zhi)能生(sheng)產50多件。吳宏立通過對(dui)定心鉆、鉸刀(dao)(dao)、內(nei)孔槽(cao)刀(dao)(dao)刀(dao)(dao)具材料、結構(gou)和加工方法的(de)改進，解決企業生(sheng)產瓶(ping)頸難題，提(ti)高(gao)生(sheng)產效(xiao)率50%，達到行業領先水平，累計多生(sheng)產柱塞式(shi)主缸(gang)體8.5萬余(yu)件，創造效(xiao)益170萬余(yu)元(yuan)。 為(wei)(wei)增加(jia)(jia)經濟效(xiao)(xiao)益，企業(ye)承(cheng)攬了(le)(le)汽車(che)(che)(che)轉向(xiang)柱管產(chan)(chan)品(pin)，利用(yong)(yong)馬豪(hao)臥式(shi)加(jia)(jia)工(gong)(gong)(gong)中心(xin)對產(chan)(chan)品(pin)兩端進行加(jia)(jia)工(gong)(gong)(gong)。由于(yu)工(gong)(gong)(gong)序較多、機床換刀(dao)較慢，每班只能(neng)生產(chan)(chan)70余(yu)(yu)件，滿(man)足不了(le)(le)用(yong)(yong)戶(hu)需求。為(wei)(wei)扭轉被動(dong)局面，吳(wu)宏立(li)進行工(gong)(gong)(gong)藝(yi)攻關。該產(chan)(chan)品(pin)屬于(yu)畸形零件，如果安裝(zhuang)數控(kong)車(che)(che)(che)床上(shang)分(fen)兩道工(gong)(gong)(gong)序采用(yong)(yong)鏜孔車(che)(che)(che)槽組(zu)合刀(dao)具加(jia)(jia)工(gong)(gong)(gong)就能(neng)提高(gao)生產(chan)(chan)效(xiao)(xiao)率，可(ke)如何裝(zhuang)夾(jia)卻(que)成了(le)(le)大難題。他把三爪卡盤擺放在電腦(nao)桌(zhuo)旁(pang)，兩手拿著(zhu)轉向(xiang)柱管翻來覆(fu)去的(de)研究琢磨，憑(ping)借多年(nian)的(de)車(che)(che)(che)工(gong)(gong)(gong)經驗(yan)，找(zhao)到(dao)了(le)(le)裝(zhuang)夾(jia)方法(fa)，設計了(le)(le)臺階式(shi)和內脹外夾(jia)式(shi)專用(yong)(yong)夾(jia)具。同時，為(wei)(wei)保(bao)證質(zhi)量(liang)，設計出(chu)帶有千分(fen)表的(de)深淺量(liang)具和位置量(liang)具，成功把轉向(xiang)柱管挪到(dao)數控(kong)車(che)(che)(che)床上(shang)加(jia)(jia)工(gong)(gong)(gong)，提高(gao)效(xiao)(xiao)率3倍多，解決了(le)(le)企業(ye)的(de)后顧之憂，該產(chan)(chan)品(pin)采用(yong)(yong)數控(kong)車(che)(che)(che)床加(jia)(jia)工(gong)(gong)(gong)屬國(guo)內首創(chuang)，達到(dao)行業(ye)先進制造水平，創(chuang)造效(xiao)(xiao)益426.8萬余(yu)(yu)元。 柱(zhu)塞(sai)式主缸(gang)(gang)體(ti)(ti)產(chan)量(liang)劇(ju)增，導(dao)致企業(ye)產(chan)能不足。吳(wu)宏(hong)立想(xiang)到兩臺多年退庫(ku)封存，專(zhuan)門加工小(xiao)型活(huo)塞(sai)零件的數控車床(chuang)(chuang)，可(ke)轉眼又流露出(chu)一種憂慮。該機(ji)床(chuang)(chuang)主軸細，導(dao)軌行(xing)(xing)程(cheng)短，能不能使用(yong)(yong)呢?為弄個(ge)明白，他來(lai)到庫(ku)房，實地勘察一番，心里有(you)了(le)可(ke)行(xing)(xing)的措施，設(she)計(ji)小(xiao)型液壓(ya)夾(jia)具可(ke)以(yi)精(jing)加工柱(zhu)塞(sai)主缸(gang)(gang)體(ti)(ti)。方案得到領導(dao)高度重視，連夜將機(ji)床(chuang)(chuang)搬回分廠對(dui)(dui)機(ji)床(chuang)(chuang)夾(jia)具、液壓(ya)缸(gang)(gang)拉桿拆卸(xie)測繪。可(ke)意想(xiang)不到的事情發生了(le)，夾(jia)緊液壓(ya)缸(gang)(gang)行(xing)(xing)程(cheng)只有(you)15毫米，是現使用(yong)(yong)機(ji)床(chuang)(chuang)的一半，對(dui)(dui)不同長短的主缸(gang)(gang)體(ti)(ti)安裝夾(jia)緊受到限制，怎(zen)么辦?吳(wu)宏(hong)立左(zuo)思右想(xiang)，反復(fu)琢磨，終于想(xiang)出(chu)好的方法，設(she)計(ji)小(xiao)型回轉體(ti)(ti)夾(jia)具、長短不同頂尖、內孔尺寸不同的法蘭(lan)盤(pan)、以(yi)及內冷刀座、快換(huan)頂尖扳手。通(tong)過安裝調(diao)試，夾(jia)具達到行(xing)(xing)業(ye)先進制造(zao)(zao)水平，可(ke)以(yi)切換(huan)不同產(chan)品(pin)。吳(wu)宏(hong)立成功地將機(ji)床(chuang)(chuang)利用(yong)(yong)起來(lai)，節約購置(zhi)設(she)備(bei)費用(yong)(yong)70多萬(wan)元，年創造(zao)(zao)效益200多萬(wan)元。 心系企業傳技藝 吳宏立(li)同(tong)志不僅(jin)善于技(ji)(ji)術創(chuang)新、解(jie)決生(sheng)產瓶頸難題(ti)，同(tong)時(shi)，樂傳身教。他(ta)(ta)結合生(sheng)產實(shi)際，利用(yong)(yong)班組(zu)(zu)板報(bao)向(xiang)大(da)(da)家講授加工(gong)(gong)(gong)(gong)(gong)經驗，利用(yong)(yong)業(ye)(ye)(ye)(ye)余時(shi)間作(zuo)(zuo)PPT課件，制定(ding)學(xue)習計(ji)劃，組(zu)(zu)織員(yuan)工(gong)(gong)(gong)(gong)(gong)學(xue)習車(che)工(gong)(gong)(gong)(gong)(gong)技(ji)(ji)術。通過考(kao)核(he)，選(xuan)派選(xuan)手參加東北工(gong)(gong)(gong)(gong)(gong)業(ye)(ye)(ye)(ye)集團(tuan)舉(ju)辦的(de)數控車(che)工(gong)(gong)(gong)(gong)(gong)技(ji)(ji)能(neng)(neng)競(jing)賽，獲得團(tuan)體第(di)(di)一(yi)(yi)名，有三名選(xuan)手分別取得前三名的(de)好成(cheng)績。他(ta)(ta)領銜的(de)工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)室現有成(cheng)員(yuan)14人，在(zai)他(ta)(ta)的(de)主持(chi)下，大(da)(da)家學(xue)習氛圍濃厚，不斷開展理論(lun)與實(shi)際培訓，都已(yi)成(cheng)長為(wei)企(qi)業(ye)(ye)(ye)(ye)的(de)技(ji)(ji)能(neng)(neng)骨干人才，在(zai)參加技(ji)(ji)能(neng)(neng)比賽中(zhong)多次(ci)獲獎。其中(zhong)，一(yi)(yi)人參加東北工(gong)(gong)(gong)(gong)(gong)業(ye)(ye)(ye)(ye)集團(tuan)車(che)工(gong)(gong)(gong)(gong)(gong)技(ji)(ji)能(neng)(neng)競(jing)賽取得第(di)(di)一(yi)(yi)名、吉林省(sheng)車(che)工(gong)(gong)(gong)(gong)(gong)技(ji)(ji)能(neng)(neng)競(jing)賽取得第(di)(di)二名，一(yi)(yi)人參加長春(chun)市職工(gong)(gong)(gong)(gong)(gong)職業(ye)(ye)(ye)(ye)技(ji)(ji)能(neng)(neng)競(jing)賽沖(chong)壓工(gong)(gong)(gong)(gong)(gong)取得第(di)(di)一(yi)(yi)名，一(yi)(yi)人參加第(di)(di)八屆全國數控機床(chuang)裝(zhuang)調維修(xiu)工(gong)(gong)(gong)(gong)(gong)職工(gong)(gong)(gong)(gong)(gong)組(zu)(zu)取得二等獎，為(wei)企(qi)業(ye)(ye)(ye)(ye)爭得了榮譽。 “這次，我的(de)創(chuang)新工作室被(bei)省(sheng)總工會(hui)命名為‘吉林省(sheng)示范性勞(lao)模和工匠人(ren)才創(chuang)新工作室’，我非常開(kai)心。我會(hui)一如既往(wang)地為技(ji)(ji)術創(chuang)新，技(ji)(ji)能(neng)攻關，工藝改進，導(dao)師帶徒(tu)、技(ji)(ji)能(neng)報(bao)國(guo)續(xu)寫新的(de)篇(pian)章，發揮(hui)好勞(lao)模的(de)示范引領(ling)作用(yong)，為企業實現高質(zhi)量發展貢獻(xian)我的(de)全部力量。創(chuang)新，是我前進的(de)不竭動力。”吳宏(hong)立堅定地說。 |
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