《企業家日報》：鍛造全員創新奮斗之家 |
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在中(zhong)國(guo)兵器工(gong)業集團(tuan)北化(hua)(hua)研究(jiu)院集團(tuan)甘肅(su)銀光化(hua)(hua)學工(gong)業集團(tuan)有(you)限公司加快推進(jin)高質(zhi)量(liang)有(you)效(xiao)益可持續發展的(de)(de)進(jin)程中(zhong)，有(you)這么一支團(tuan)隊(dui)，充分挖(wa)掘蘊藏在員工(gong)頭腦中(zhong)的(de)(de)“奇思妙想”，用創新的(de)(de)熱忱推動了生產質(zhi)量(liang)和效(xiao)率的(de)(de)提升，近3年(nian)為企業創效(xiao)400余(yu)萬元，這就是近日獲評全國(guo)模(mo)范職工(gong)小(xiao)家的(de)(de)PVC廠氯乙烯工(gong)藝組工(gong)會小(xiao)組。 該(gai)工(gong)會小組擔負著轉化合成氯乙烯(xi)和精餾(liu)提純氯乙烯(xi)單體的生(sheng)產任務。自2018年以來，小組42名員工(gong)針對安全(quan)生(sheng)產、節能(neng)減排、工(gong)藝改進、設(she)備維(wei)護、現場(chang)管(guan)理等方面工(gong)作，提交合理化建議近2000條，持續開展技術攻(gong)關(guan)、工(gong)藝優化等工(gong)作，為企業創新發展注入(ru)了生(sheng)機。 針對PVC生產(chan)線轉(zhuan)化(hua)工(gong)(gong)序(xu)存在換熱(re)(re)(re)介質(zhi)熱(re)(re)(re)水(shui)溫度(du)高(gao)(gao)(gao)、蒸(zheng)發量大的狀況，氯(lv)乙(yi)烯(xi)(xi)工(gong)(gong)藝組(zu)工(gong)(gong)會(hui)小組(zu)員(yuan)工(gong)(gong)出(chu)點子(zi)、想辦法，測數據(ju)、定(ding)方(fang)案。工(gong)(gong)會(hui)小組(zu)集思廣益，提出(chu)《關于轉(zhuan)化(hua)反應熱(re)(re)(re)量綜合(he)利(li)用的工(gong)(gong)藝技(ji)術》合(he)理(li)化(hua)建議，通(tong)過將(jiang)轉(zhuan)化(hua)反應熱(re)(re)(re)轉(zhuan)換至廠區(qu)供(gong)暖(nuan)系統，綜合(he)有(you)效利(li)用轉(zhuan)化(hua)反應熱(re)(re)(re)量，不僅在冬季(ji)為員(yuan)工(gong)(gong)提供(gong)了溫暖(nuan)如春的工(gong)(gong)作場所(suo)，減少了熱(re)(re)(re)水(shui)塔熱(re)(re)(re)水(shui)蒸(zheng)發量，改善了周(zhou)邊現場環(huan)境(jing)，而且節約(yue)了蒸(zheng)汽(qi)及(ji)電能(neng)，降(jiang)低了生產(chan)成本，節創價值(zhi)達140余萬元。圍繞轉(zhuan)化(hua)工(gong)(gong)序(xu)廢(fei)(fei)堿液(ye)處理(li)COD含(han)量高(gao)(gao)(gao)的問(wen)題，工(gong)(gong)會(hui)小組(zu)員(yuan)工(gong)(gong)經過實踐研究，組(zu)織討論(lun)提出(chu)《關于廢(fei)(fei)堿液(ye)汽(qi)提的工(gong)(gong)藝技(ji)術》合(he)理(li)化(hua)建議，利(li)用氯(lv)乙(yi)烯(xi)(xi)隨溫度(du)升高(gao)(gao)(gao)而溶解度(du)降(jiang)低的原(yuan)理(li)，通(tong)過汽(qi)提降(jiang)低廢(fei)(fei)堿液(ye)中有(you)機(ji)物含(han)量，回收氯(lv)乙(yi)烯(xi)(xi)，降(jiang)低含(han)汞(gong)廢(fei)(fei)水(shui)處理(li)裝置(zhi)出(chu)水(shui)COD含(han)量，回收效率(lv)達到95%以上(shang)。 “通(tong)過汽提(ti)工(gong)(gong)藝技術(shu)，不僅(jin)回收了氯乙烯單體、降低了生(sheng)產成本，而且改善(shan)了員工(gong)(gong)操作環境，創造價值近170萬元。此(ci)項目(mu)還獲(huo)得了銀(yin)光集團技術(shu)創新成果(guo)二等獎(jiang)。” 氯乙烯工(gong)(gong)藝組工(gong)(gong)會(hui)小組組長彭珠清(qing)談到實(shi)施后的成果(guo)說。 該工會小組(zu)員工們針對危廢轉運(yun)周期長，影響正常生(sheng)產的難題，查(cha)閱資料，并借助理化分析，對精餾三塔工藝提(ti)出優化改造，使危廢產量降低45%，節創價值近93萬元。 PVC廠(chang)黨(dang)總支副書記(ji)、副廠(chang)長朱繼龍介紹到，氯乙烯工(gong)藝組工(gong)會小(xiao)組的創新和改(gai)(gai)造精神已輻射到整個分廠(chang)，每名員工(gong)都想方設法解決問題(ti)，因為(wei)他們(men)從創新中(zhong)、改(gai)(gai)造中(zhong)嘗到了甜頭，前后一比較現(xian)在效(xiao)率高了、環境好了，成(cheng)本低了，形成(cheng)了一個改(gai)(gai)革創新的濃厚(hou)氛(fen)圍。 氯(lv)乙烯工(gong)(gong)(gong)藝(yi)組(zu)(zu)(zu)(zu)工(gong)(gong)(gong)會(hui)小(xiao)組(zu)(zu)(zu)(zu)員(yuan)(yuan)工(gong)(gong)(gong)在迸發創新(xin)活(huo)力(li)的同(tong)時，加(jia)強與(yu)(yu)技術人員(yuan)(yuan)的交流與(yu)(yu)合(he)作，參與(yu)(yu)QC小(xiao)組(zu)(zu)(zu)(zu)的創新(xin)、探索，將(jiang)先進技術、方法和成果固化、推廣。他們以《提高氯(lv)乙烯總收率(lv)(lv)》為課(ke)題開展QC小(xiao)組(zu)(zu)(zu)(zu)活(huo)動，將(jiang)氯(lv)乙烯合(he)成收率(lv)(lv)由98.75%提升(sheng)至99.25%，較(jiao)全國PVC行業氯(lv)乙烯平均收率(lv)(lv)96.5%上升(sheng)近(jin)3個百(bai)分點。針(zhen)對(dui)鹽(yan)酸脫(tuo)析蒸汽用(yong)量(liang)居高不下的難題，該工(gong)(gong)(gong)會(hui)小(xiao)組(zu)(zu)(zu)(zu)組(zu)(zu)(zu)(zu)織QC小(xiao)組(zu)(zu)(zu)(zu)開展的《降(jiang)(jiang)(jiang)低(di)鹽(yan)酸脫(tuo)析塔蒸汽用(yong)量(liang)》課(ke)題研(yan)(yan)究(jiu)(jiu)，將(jiang)蒸汽用(yong)量(liang)由每天48噸降(jiang)(jiang)(jiang)至28噸。他們研(yan)(yan)究(jiu)(jiu)并實(shi)施的《降(jiang)(jiang)(jiang)低(di)外(wai)排(pai)廢(fei)水COD含量(liang)》課(ke)題，將(jiang)外(wai)排(pai)廢(fei)水COD降(jiang)(jiang)(jiang)低(di)了(le)70%，極大地(di)降(jiang)(jiang)(jiang)低(di)了(le)分廠外(wai)排(pai)廢(fei)水處理(li)工(gong)(gong)(gong)序的處理(li)壓力(li)。針(zhen)對(dui)大型機組(zu)(zu)(zu)(zu)現(xian)場PLC控(kong)制顯示不便于崗位人員(yuan)(yuan)實(shi)時掌握(wo)機組(zu)(zu)(zu)(zu)運行情(qing)況，該工(gong)(gong)(gong)會(hui)小(xiao)組(zu)(zu)(zu)(zu)員(yuan)(yuan)工(gong)(gong)(gong)開展《機組(zu)(zu)(zu)(zu)DCS監控(kong)優化改造》課(ke)題研(yan)(yan)究(jiu)(jiu)，不僅降(jiang)(jiang)(jiang)低(di)了(le)設備故障率(lv)(lv)，而(er)且大幅度(du)降(jiang)(jiang)(jiang)低(di)了(le)現(xian)場操(cao)作人員(yuan)(yuan)勞動強度(du)。 氯乙烯(xi)工(gong)(gong)藝(yi)組工(gong)(gong)會小組始終堅(jian)持將員工(gong)(gong)的(de)智慧和創造(zao)力作為企業的(de)寶(bao)貴財富，鍛造(zao)了一個全(quan)體員工(gong)(gong)創新(xin)奮斗之家，2019年，該(gai)班(ban)組被評為甘肅省(sheng)工(gong)(gong)人先(xian)鋒號、甘肅省(sheng)創新(xin)型示范班(ban)組。（譚順蘭 朱(zhu)玉(yu)琪） |
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